Traditional
Stamping
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A
CAST IN PLACE SYSTEM
This system uses a 4,000 psi (29mpa)
concrete mix design reinforced with fiber, which is
then integrally colored with one of 36 integral colors,
and placed in accordance with ACI standards. Prior to
imprinting the surface, a Stampcrete colored release
agent is applied. This release agent acts as a curing
agent, releasing agent, and gives the surface a two-tone
look.
The
surface is then imprinted with one of 40 designs, including
brick, European cobblestone, and ashlar slate, to name
a few. The release agent is removed, concrete control
cuts are placed in accordance with ACI standards, then
the surface is sealed with two coats of sealer to protect
it from fading or staining and from all of nature's
elements. Using color hardeners can also enhance the
Stampcrete System. The company manufactures over 24
color hardeners.
TRAINING
SEMINAR OVERVIEW
Day 1:
Meet the Stampcrete
team for the show. A general overview will be given
as to how the seminar will progress and a question and
answer session will conclude before the show begins.
We'll start the day
showing the Traditional Stampcrete system, poured at
either 6 or 8 inches. Once the concrete truck pulls
up, the specified amount of Integral Color is added
to the truck according the yardage poured, and mixed
until thoroughly distributed throughout the concrete.
Pour and place the concrete and allow to start setting
up before applying your Release agent.
Then you will get a chance to get on the stamps and
see how easy it really is. We will show various patterns,
but particularly the more popular patterns since you
will run into using these more often. After stamping,
well break for lunch and one of the Marketing Representatives
will go over our literature and benefits to the Stampcrete
System. There are many avenues and options that Stampcrete
can provide to start your success in stamping. You will
also receive all types of brochures and other information
to start your information guide.
The afternoon, in
most cases, will show a demonstration of the Mirage
stamp overlay system as well as the Re-Do-It resurfacing
system. Here you will have the chance to see just how
easy you can take an existing plain concrete surface
and make it look as decorative as your mind will let
you take it. We will show some stamping designs as well
as a plain troweled surface.
At the conclusion of
the day, we will give an overview of the day's events
and also a question and answer session to close the
afternoon.
Day 2:
On the second day, we'll wash off the
release agent with a hose and scrub brush until we have
reached the effect we are looking for. Then we'll use
some patina stains to show another aspect of decorative
concrete.
We'll conclude the day by sealing the
projects to show their finished appearance. Don't forget
to bring your cameras!
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Step
1 - Forming
Form the area you plan on pouring and stamping accordingly.
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Step
2 -
Adding Color
When using integral color, add the specified amount of
color per yard as premeasured by the bucket, and have
them mix for a minimum of 5 minutes or until mixed thoroughly.
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Step
3 -
Bull floating concrete surface
With Integral Color, you don't have to over work the surface
which is a common problem with Color Hardeners in freeze
thaw environments. Bull float the surface until it closes
up and you're ready to stamp. (Color Hardener instructions
listed under Process of Seamless Texturing)
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Step
4 -
Applying release agent
When the concrete is ready to stamp, apply your desired
release agent to the surface with either a brush, burlap
bag or by hand. Your release agent acts as barrier between
the concrete and your stamps, while giving you that antique
appearance after washing off.
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Step
5 -
Stamping concrete
Shown here is the Ashlar Slate pattern. The benefit of
the Stampcrete stamp would include the authentic appearance
you receive as well as the durability in the stamp it
self. This gives the contractor more time to complete
a quality project as shown.
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Step
6 -
Washing off excess release agent
Using a regular garden hose and scrub brush, remove the
desired amount of release to your liking, leaving enough
to accent your joint lines and achieving an antique appearance.
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Step
7 -
Sealing surface, two coats
After the surface is completely dry and free of moisture,
apply two coats of either solvent base sealer. This can
be either sprayed on with a Chapin Sprayer or rolled on.
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Step
8 -
Finished Stampcrete surface
What you have as a result is a aesthetically beautiful
surface that anyone would be proud to own.
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